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Grant Way Facility
Allentown, PA 

July, 2010

Project Description

  • New 60,000 sq. ft. manufacturing building in Allentown, PA
  • Installation completed in October 2006
  • Design objective includes:
    • Heating energy savings
    • Comfortable air ventilation year round
    •  Positive air pressure

Solar Collector and Air Distribution System

  • Collector faces 16 degrees west of south
  • Collector panel area 22 ½ ft high by total of 160 ft wide
  • Total collector area 3600 sq. ft.
  • Kynar 500® PVDF/ Hylar 5000® PVDF finish in Classic Bronze color
  • Solar absorptivity of 0.91
  • Plenum depth 9 inches
  • Total airflow rate 13,000 cubic feet per minute (cfm), delivered by two 30-inch diameter fans
  • Flow rate of 3.6 cfm for each square foot of collector wall (design range is 2 to 8 cfm) 
  • Air distribution through perforated ducts destratifies overheated air at the ceiling

Annual Renewable
• 300 million BTUs
• Average air temperature rise 12.7 of @ 3.6 cfm/sq. ft. during daylight hours for 9-month season of use.
• Rise of temperature over ambient on a sunny afternoon is typically 55°

Greenhouse Gas Reduction
• Annual Greenhouse Gas Reduction 37,600 lbs./yr

Financial Summary
• $112,500 total cost includes wall panels and accessories, fans, filters, silencer, all ducting and controllers
• $78,750 net cost after 30% Federal Tax Credit

Energy Savings and ROI
• Average annual energy savings $6,400 or 30%
• Annual energy savings $1.78 per sq. ft. of collector wall
• Total projected energy savings over 30-year project life is
approximately $305,000
• Equity Payback with MACRS depreciation less than 7 years